"With increasing production requirements, we needed a solution that could support higher machine speeds while keeping tablets handling stable and reliable. The iFlex V2 upgrade has helped us move in that direction. We are very satisfied with the results so far and with the professional support provided during the upgrade.”
Opella France
Introduction
The customer operates a high-volume tablet handling line in the pharmaceutical industry. For many years, their equipment used first-generation iFlex V1 dedusting segments, which delivered reliable and consistent performance.
As production volumes increased and performance expectations evolved, the customer looked for a future-proof solution that would deliver higher machine speeds while maintaining product quality and process stability.
Company Profile
- Company: Opella
- Country: France
- Industry: Pharmaceutical / OSD
- Solution: iFlex v2 upgrade
The Challenge
Over time, increased production targets have demanded higher machine speeds and throughput. While the iFlex V1 system has continued to deliver reliable performance within its original design scope, the customer wanted to prepare their equipment for the next level of production efficiency.
The Solution
To meet these evolving production requirements, the customer upgraded two machines from iFlex V1 to the latest generation iFlex V2 spiral system, including a new base plate, shaft, top plate, and a new set of segments.
The upgrade was carefully planned and executed in close cooperation with Pharma Technology’s service technicians and was completed smoothly without disrupting ongoing production.
The Result
Since the upgrade, the machines have been running smoothly, and the team has been progressively increasing operating speed step by step. The customer reports enhanced tablet lifting stability and a more robust product flow at higher cadences.
This project demonstrates how the iFlex V2 upgrade supports growing production demands while building on a proven and reliable existing platform.