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CU-120 - Tablet inspection

100% Content uniformity APIs Fraction [%] + Mass [Mg]


Each product is inspected by the multipoint NIR-SRS “near-Infrared spatially resolved technology” probe to predict APIs concentration, and a 3D microwave resonator allows to measure individual weight. Various extensive repeatability test campaigns and industrial case studies have shown that the predictions are within the predicted error boundaries.


Key benefits

  • 100% Content Uniformity test of your products
  • Permit Real Time Decision
  • Ideal for proving final quality on batch or CM
  • Shorten your reject strategy process
  • Test physical attributes of your tablets based on conventional sampling methods (weight, thickness, hardness, and length/diameter)
  • Inspection machine for batch recovery, prove global batch quality, detect counterfeit product
0.00 € 0.00 €

  • Maximum inspection speed
  • Minimum product width
  • Maximum product width
  • Maximum product height
  • Weighing range
  • 3D mass measurement accuracy
  • Air extraction
  • Requested Compressed Air
  • Noise Level
  • Power Supply
  • Frequency
  • Non-Metallic Contact Parts
  • Product type
  • Function
  • Containment Level
  • Application Area
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Documents
CU-120 - Brochure.pdf

Embedded technologies

3D microwave resonator



High-speed 4P tablet testing



NIR-SRS spectroscopy


Each tablet is analyzed in real-time using multipoint NIR-SRS (Near-Infrared Spatially Resolved Spectroscopy). This advanced optical technology accurately predicts Active Pharmaceutical Ingredient (API) concentration without destroying the product, enabling precise monitoring of each tablet directly in the production flow.  

A 3D microwave resonator is used to measure the individual weight of each tablet with high accuracy. This electromagnetic technology offers stable, contactless weight readings even at high throughput, delivering reliable data for quality assurance and regulatory compliance.  

To ensure continuous accuracy, the unit integrates an encapsulated weigh cell or a 4-parameter tester (measuring weight, thickness, hardness, and diameter). These instruments enable automatic calibration through linear regression, maintaining measurement precision within ±1 mg (3 Sigma) at all times.

Real-Time Control and Decision


By combining NIR-SRS spectroscopy and microwave weighing, the machine delivers real-time Content Uniformity analysis and can reject 100% of non-compliant tablets, supporting Real-Time Decision (RTD) processes. It enables pharmaceutical manufacturers to drastically reduce waste and improve product consistency.

CU-120 reporting

Regulatory-compliant 
data management


All results are processed by high-speed processors and logged in a CFR 21 Part 11-compliant software. The intuitive step-by-step interface simplifies operation, while data can be exported via USB or shared through OPC UA for seamless integration with upstream systems like SIPAT or other MES platforms.

Built for manufacturing and R&D


Designed for easy use in both production environments and R&D labs, the unit offers fast format changeovers, minimal maintenance, and high configurability. It's ideal for batch recovery, mix-up detection, and counterfeit prevention. Delivered with CE certification, a full documentation package, and optional on-site support for chemometric model development, it’s a complete solution for modern tablet monitoring.

Specifications

Capacity
Maximum inspection speed 120.000 tabs/h
Minimum product width 6 mm
Maximum product width 24 mm
Maximum product height 9 mm
3D mass measurement accuracy +/- 1mg (3 Sigma)
Utilities
Air extraction Integrated Hepa filter H13
Requested Compressed Air Min 500 L/min - Min. 6 bar
Power Supply 380 V 3ph + N + PE
Frequency 50 Hz / 60 Hz
Environment
Noise Level <70 dB (A)
Containment Level Dust Tight
Material
Non-Metallic Contact Parts FDA approved
Application
Application Area R&D, Manufacturing
Product type Tablet
Function Quality control
Weight Measurement
Weighing range 200mg to 2000mg

Frequently asked questions


Pharma Technology designs and manufactures advanced process equipment for solid dose pharmaceutical production, including tablet dedusters, capsule polishers, metal detection systems, in-process control solutions, and sorting equipment. All our machines are developed to support high efficiency, accuracy, and compliance with international quality standards.  

Yes. Most of our solutions are modular and available in different heights, containment levels, and with several options. Our team can help you configure the right setup for your specific throughput, space, or regulatory requirements.

We provide full life-cycle support: installation and commissioning, on-site training, preventive maintenance, spare parts, and remote troubleshooting. Our global service network ensures that your equipment remains reliable and compliant throughout its operating life.